Our Services / Our Solutions
Egg Conveying & Collection Systems
Every egg that leaves the nest represents production value. How it travels from the laying area to the packing station determines how much of that value is preserved. AGRIONIS engineers egg collection systems that minimise handling damage, eliminate mechanical stress points and protect egg quality at every stage of the collection process.
Broken & Hairline Cracked Eggs: The Hidden Production Loss
Visible breakage is obvious. Hairline cracks are not — but they are equally damaging. Hairline-cracked eggs pass visual inspection, enter the packing line and reach retail, where they fail consumer quality expectations, generate returns and damage brand reputation.
In hatchery supply chains, hairline cracks are catastrophic. Contaminated eggs compromise setter hygiene, reduce hatch rates and can trigger explosive contamination events that affect entire setter loads.
The majority of egg damage occurs during collection and transport — not at the nest. Conveyor belt speed, transfer point design, accumulation table height and belt surface material are the primary mechanical damage factors. These are design and equipment selection decisions — not operational accidents.
Collection System Architecture
Egg collection system design must account for house layout, tier configuration, collection frequency, daily egg volume and transfer distances. AGRIONIS evaluates each facility individually to specify a collection architecture that matches production volume with mechanical gentleness.
Tier & Row Conveyors
Individual belt conveyors at each cage tier or nest row transport eggs from the laying area to the central collection line. Belt surface material, belt tension and drive speed are specified to minimise egg movement and impact at the transfer point.
Central Collection Conveyors
The main collection line gathers eggs from all tier conveyors and transports them to the packing area. Central conveyor design must accommodate peak collection volumes without creating accumulation pressure or egg-to-egg contact that causes hairline cracking.
Incline & Elevation Conveyors
Where eggs must be elevated between floor levels or transferred between buildings, incline conveyor geometry, belt surface texture and drive speed are critical. Incorrect incline angles or belt speeds are a primary source of hairline crack damage in multi-story collection systems.
Accumulation & Dosing Tables
Accumulation tables regulate egg flow into the packing line, buffering production volume against packing machine capacity. Table surface material, egg spacing and transfer mechanisms are designed to eliminate collision damage during the accumulation phase.
Curve & Transition Units
Direction changes in egg conveyor systems are a critical damage point. Curve conveyor design must maintain egg orientation, control speed through the transition and prevent lateral egg movement that causes shell contact damage.
Egg Counting & Monitoring
Electronic egg counters provide real-time production data per house, per tier and per collection run. Integrated counting systems allow early identification of production anomalies and support flock performance monitoring without manual counting interruptions.
Principal Partner: LUBING
AGRIONIS specifies LUBING conveyor systems for egg collection applications. LUBING has engineered poultry conveyor technology for over 60 years and their systems are recognised for mechanical precision, gentle egg handling and long-term operational reliability.
LUBING conveyor components are designed specifically for the egg handling environment — belt surface materials, drive unit specifications and transfer point geometry are all optimised to minimise mechanical egg damage throughout the collection process.